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SMT or THT Single or Double Sided
SMT + THT Mixed Technology –
Single or Double Sided COMPLEX REFLOW
PCBA & SMT Service
SMT Services
We have dedicated SMT line for MASS Production and rapid prototyping. We offer 4 hours rapid SMT service up to any part count and PCB. Our Line engineer will help you for firmware loading, debug, and validate test point after PCBA.
We have support for:
EVT
You’ve got a working prototype, now it’s time to start testing. With a typical run of 20-50 units, EVT (Engineering Validation Test) is when looks-like and works-like prototypes are combined to ensure all functional requirements of the PRD (product requirement document) are being met. EVT is generally the most critical gate review for electronic devices and unlike the EP, this build is done with the intended materials and manufacturing process. It’s common for engineers to be present, as this is often the first time a Manufacturer is assembling the product, and up to 40% of units can fail for a variety of reasons. If any significant design flaws are uncovered after initial functional testing and analysis, there may be an EVT II build once these flaws have been addressed.
DVT
Now you’ve got the hardware ready and it’s time for DVT (Design Validation Test). While the goal before getting here is to have one mass production-ready configuration to test, it is common for this not to be the case. DVT focuses on perfecting tools and techniques for a consistent run and ensures products meet cosmetic and environmental requirements using both mass production tools and parts.
With a build of 50-200, units are put through rigorous tests such as burning, dropping from certain heights, submerging in water as well as extensive battery testing. This step is also crucial for products needing regulatory certifications such as FCC or UL. This is the final step before making units that are suitable for sale. At the end of DVT, you should be highly confident that any issues causing unacceptable yields have been corrected.
PVT
This may be the most exciting stage of the engineering validation process. PVT (production validation testing) is the first official production run, often 5-10% of the first run, where teams verify that the product can be made at the volumes needed for the target cost. Ideally, these units will be suitable to sell and will become part of the volume ramp. It’s important to note that in PVT, your QA (quality assurance) and QC (quality control) procedures are developed which will allow the Manufacturer to check for any failures throughout the manufacturing process. As products come off the line, it’s the last opportunity for adjustments to tools to be made. Once performance and quality have been verified and signed off, it’s onto mass production.
SMT Capabilities
Specifications
Category | Details | |
Lead Time | The delivery time of the prototype shall be 24 hours (6 hours at the earliest and expedited) and the delivery time of small-batch shall be 72 hours (24 hours at the earliest and expedited). The delivery time of small-batch shall be more than 5 days. All the time shall be calculated from the next day after all components, PCB and other materials are ready. | |
PCBA Capacity | SMT patch 4 million points/day, THT 500,000 points/day, 50-100 orders /day. | |
Components Service | Turnkey | With mature and effective component procurement management system, we serve PCBA projects with high-cost performance. A team of professional procurement engineers and experienced procurement personnel is responsible for the procurement and management of components for our customers. Customers choose our complete set of material replacements, which greatly reduces the procurement cost and management cost, eliminates the trouble of multi-party communication, and improves the work efficiency. |
Kitted or Consigned | With a strong procurement management team and component supply chain, we tend to provide customers with a full range of PCBA OEM services. Customers provide us with components, we do the assembly work. In order to ensure the quality of the finished products, all the components shall be packaged in a whole package, such as plate packing and tape packing. | |
Combo | Some components or special components are provided by customers. We are willing to provide other components for customers. Convenience for customers is the guideline of our work. | |
PCBA Solder Type | We offer SMT, THT, or PCBA soldering services both. | |
Solder Paste/Tin Wire/Tin Bar | We provide lead and lead-free (RoHS compliant) PCBA processing services. At the same time, according to customer requirements, we also provide customized solder paste. | |
Stencil | We use laser cutting stencil to ensure that components such as small-pitch ICs and BGA to meet IPC-2 Class or higher. | |
MOQ | We start with 1 piece, but we advise our customers to produce at least 5 samples for their own analysis and testing. | |
Component Size | • Passive components: we are good at fitting the inch 01005 (0.4mm * 0.2mm), 0201 such small components. | |
• High-precision ICs such as BGA: We can detect BGA components with Min 0.25mm spacing by X-ray. | ||
Component Package | We accept reel, cutting tape, tubing, and pallets for SMT components. | |
Maximum Mount Accuracy of Components (100FP) | Accuracy is 0.0375mm. | |
Solderable PCB Type | PCB (FR-4, metal substrate), FPC, Rigid-flex PCB, Aluminum PCB. | |
PCB Size | Min PCB size:50mm x 50mm(Need panel if your board size is smaller than 50*50mm)•Max PCB size:400mm x 1200mm. | |
Thickness | 0.3mm ~4.5mm. | |
File Format | BOM,PCB Gerber, Pick and Place. | |
Testing | Before delivery, we will apply a variety of test methods to the PCBA in mount or already mounted: | |
• IQC: incoming inspection; | ||
• IPQC: in-production inspection, LCR test for the first piece; | ||
• Visual QC: routine quality check; | ||
• AOI: soldering effect of patch components, small parts or polarity of components; | ||
• X-Ray: check BGA, QFN and other high precision is hidden PAD components; | ||
• Functional Testing: Test function and performance according to customer’s testing procedures and procedures to ensure compliance. | ||
Repair & Rework | Our BGA Repair Service can safely remove misplaced, off-position, and falsified BGA and reattach them to the PCB perfectly. |
Our Projects
SMD Soldering
Wave Soldering
Selective Wave Soldering
Weather Coating
We're here to help
Our team is ready for you. Feel free to contact us by e-mail or our social media, so we can learn more about you and your needs.